Generac 005031-2 Bedienungsanleitung

Owner’s ManualONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!This manual should remain with the unit.Liquid-cooled, Prepackag

8  Any attempt to crank or start the engine before it has been properly serviced with the recom-mended oil may result in an engine failure.1.14 COO

92.1.2 OTHER PUBLISHED STANDARDSIn addition to NFPA standards, the following informa-tion pertaining to the installation and use of standby electric

10 2.5 EMERGENCY CIRCUIT ISOLATION METHODThis prevents overloading the generator by keeping electrical loads below the wattage/amperage capac-ity of

11• The control board WILL monitor all engine condi-tions and shut down on all the faults listed in this document.Pos2 OFF — ATS Application• The

12 Section 3 - OperationLiquid-cooled 25 kW GeneratorsWhen using maintenance-free batteries, it is not necessary to check the specific gravity or ele

13• After the engine starts and when the generator AC output voltage and frequency have reached a pre-set value, transfer switch circuits signal the

14 3.2.3 15 AMP FUSEThis fuse protects the control console’s DC control circuit against electrical overload and is located inside the control panel.

15Section 3 - OperationLiquid-cooled 25 kW GeneratorsThis secondary function is only available with DIP switch two in the OFF position (ATS - automa

16 3.6 AUTOMATIC OPERATIONTo set the system for fully automatic operation, pro-ceed as follows:• Check that load circuits are connected to the utilit

17Switch Position 8 — Selects whether the control is in the Normal Mode of operation or Test Mode. In the Normal Mode of operation, pre-determined g

2 INTRODUCTIONThank you for purchasing this model of the QuietSource™ standby generator series.Every effort was expended to make sure that the inform

18 FIRST 100 OPERATING HOURS1. Change engine oil and oil filter. After initial change, service engine oil and filter at 150 operat-ing hours or six

19 The exhaust system parts from this product get extremely hot and remains hot after shutdown. High grass, weeds, brush, leaves, etc. must remain

20 4.8.7 INSPECT EXHAUST SYSTEMInspect the exhaust system at least once every three months. Check all exhaust system pipes, mufflers, clamps, etc. f

214.9 MISCELLANEOUS MAINTENANCE4.9.1 CLEANING THE GENERATORKeep the generator as clean and as dry as possible. Dirt and moisture that accumulates o

22 Section 4 — MaintenanceLiquid-cooled 25 kW Generators4.10 SCHEDULED MAINTENANCEThe following is a recommended maintenance schedule for small stand

23Section 4 — MaintenanceLiquid-cooled 25 kW Generators Maintenance Level 1 Level 2 Level 3 Level 4 Tasks Recom- Task Required Task Req

24 Section 4 — MaintenanceLiquid-cooled 25 kW Generators Maintenance Level 1 Level 2 Level 3 Level 4 Tasks Recom- Task Required Task Requi

25Section 5 — TroubleshootingLiquid-cooled 25 kW GeneratorsTROUBLESHOOTING POINTSPROBLEM CAUSE CORRECTIONEngine won’t crank. 1. 15 amp fuse blown

26 Section 6 - Electrical DataLiquid-cooled 25 kW GeneratorsWiring Diagram — 2.5L Engine (15kW & 20kW units) —Drawing No. 0F2183-B

27Section 6 - Electrical DataLiquid-cooled 25 kW GeneratorsWiring Diagram — 2.5L Engine (15kW & 20kW units) —Drawing No. 0F2183-B

Table of ContentsLiquid-cooled 25 kW Generators 1INTRODUCTION ... IFCRead this Manual Thoroughly ...

28 Section 6 - Electrical DataLiquid-cooled 25 kW GeneratorsElectrical Schematic — 2.5L Engine (15kW & 20kW units) —Drawing No. 0F2184-B

29Section 6 - Electrical DataLiquid-cooled 25 kW GeneratorsElectrical Schematic — 2.5L Engine (15kW & 20kW units) —Drawing No. 0F2184-B

30 Section 6 - Electrical DataLiquid-cooled 25 kW GeneratorsWiring Diagram — 2.5L Engine (25kW unit) —Drawing No. 0F1286-B

31Section 6 - Electrical DataLiquid-cooled 25 kW GeneratorsWiring Diagram — 2.5L Engine (25kW unit) —Drawing No. 0F1286-B

32 Section 6 - Electrical DataLiquid-cooled 25 kW GeneratorsElectrical Schematic — 2.5L (25kW unit) — Drawing No. 0F1287-B

33Section 6 - Electrical DataLiquid-cooled 25 kW GeneratorsElectrical Schematic — 2.5L (25kW unit) — Drawing No. 0F1287-B

34 Section 7 - Exploded Views and Parts ListsLiquid-cooled 25 kW GeneratorsMounting Base — Drawing No. 0F0104-B

35Section 7 - Exploded Views and Parts ListsLiquid-cooled 25 kW GeneratorsMounting Base — Drawing No. 0F0104-BITEM PART NO. QTY. DESCRIPTION 1 0F17

36 Section 7 - Exploded Views and Parts ListsLiquid-cooled 25 kW GeneratorsEnclosure — Drawing No. 0F1645-HSTATES FOAM IS ON NEAR SIDE STATES FOAM IS

37ITEM PART NO. QTY. DESCRIPTION 1 0F0783 1 DUCT INTAKE MID AL 2.5L 2 0F0781 1 DUCT DISCHARGE RH AL 2.5L 3 0F0780 1 DUCT DISCHARGE LH AL

2 Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the

38 Section 7 - Exploded Views and Parts ListsLiquid-cooled 25 kW GeneratorsControl Panel (15kW and 20kW) — Drawing No. 0F2267-D

39ITEM PART NO. QTY. DESCRIPTION 1 0F0790 1 TOP, CONTROL PANEL 2 0F0789 1 BACK & BOTTOM, CONTROL PANEL 3 0F0791 1 PANEL, FRONT 2.5L C

40 33324033413261216313912291224251215148332438122363435322130414111742121222018431272857Section 7 - Exploded Views and Parts ListsLiquid-cooled 25 k

41ITEM PART NO. QTY. DESCRIPTION 1 0F0790 1 TOP, CONTROL PANEL 2 0F0789 1 BACK & BOTTOM, CONTROL PANEL 3 0F0791 1 PANEL, FRONT 2.5L

42 815661614194130202760203029285939521938392040225417131519FOR HARNESSGROUND532217681519103822310HSG.2034745204911639503435653357183718201638RADIATO

43ITEM PART NO. QTY. DESCRIPTION 1 0E9909 REF ENGINE 2.5L FORD 2 0E9739 1 PULLEY, 2.5L FORD WATER PUMP 3 049814 8 SCREW HHC M10-1.5 X

44 PORT"OUT 1"22721TO ENGINE1042COVERTO VALVE1213281820333132173426638301625241842915952764CARBURETOR ASSY.0E1028A (I/N 19)CONVERSION3541&q

45ITEM PART NO. QTY. DESCRIPTION 1 0E8456 1 BRACKET FUEL REGULATOR 2 075580 1 FLANGE FUEL INLET 3 0E9967 1 ASSY FUEL REG 2.5L FRD N/G-L/P

46 3LOCKTIGHTLOCKTIGHT7151787618416LEADS529132119201410111230131Section 7 - Exploded Views and Parts ListsLiquid-cooled 25 kW GeneratorsAlternator —

47ITEM PART NO. QTY. DESCRIPTION 1 0F1659A 1 ROTOR 390 15KW 1P DIRECT HSB (2.5L FORD) 0F1657A 1 ROTOR 390 20KW 1P DIRECT HSB (2.5L FORD)

3• Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK

ITEM PART NO. QTY. DESCRIPTION 1 0F2912 1 PIPE MUFFLER OUT 2 0F2869 1 PIPE EXHAUST 2.5L FORD 3 0F2823 1 MUFFLER 2.5L FORD 4 036434 2

49ITEM PART NO. QTY. DESCRIPTION 1 098290 1 ASM MOTOR STEPPER 2 098941A 1 HOUSING GOVERNOR CONNECTOR 3 0F0454 REF HARN GOV 2.5L FORD 4

50 ITEM PART NO. QTY. DESCRIPTION 1 0E9769 REF SUPPORT RADIATOR 2.5L FORD 0F0779 REF SUPPORT RADIATOR 2.5L AL 0E9769A REF SUPPORT RA

51Section 8 — Installation DiagramLiquid-cooled 25 kW GeneratorsInstallation Diagram — Drawing No. 0F1022-A

52 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board (CARB) and Generac Power Syst

53Section 9 – WarrantyLiquid-cooled 25 kW GeneratorsEMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (ECS Warranty) for 1995 and lat

Part No. 0F5097 Revision D (07/19/05) Printed in U.S.A.Section 9 – WarrantyLiquid-cooled 25 kW GeneratorsGENERAC POWER SYSTEMS "TWO YEAR" LI

4 1.1 GENERATORThis equipment is a liquid-cooled, engine-driven generator set. The generator is designed to supply electrical power that operates cri

51.6 GENERATOR FUEL SYSTEMThis unit has been factory tested and adjusted using a natural gas fuel system. If propane (LP) gas is pre-ferred, refer t

6 Figure 1.6 - Low Coolant Level Sensor1.7.4 OVERSPEED SHUTDOWNShould AC frequency exceed about 72 Hz, cir-cuit board action will automatically shutd

1.10.2 GENERATOR* Rated power of generator is subject to and limited by such factors as ambient temperature, altitude, engine condition, and other fa