GENERACPOWER SYSTEMS, INC.RRInstallation andOwner’s ManualAir-cooled, PrepackagedAutomatic Standby GeneratorsModels:004692-2 (8.5 kW)DEADLY EXHAUST F
9. Apply thread sealant to the threads of the hose fit-ting and replace it into the regulator body.10. Re-attach the small hose and hose clamp andtigh
Generac®Power Systems, Inc. 9Figure 1.5 – Battery Cable ConnectionsNOTE:The generator is equipped with a battery tricklecharger that is active when th
10 Generac®Power Systems, Inc.2.1 BEFORE INITIAL START-UPBefore starting, complete the following:1. Set the generator's AUTO/OFF/MANUAL switch to
Generac®Power Systems, Inc. 112.4 GENERATOR TESTS UNDER LOADTo test the generator set with electrical loads applied,proceed as follows:1. Set generato
12 Generac®Power Systems, Inc.3. Turn on appliances, lights, pumps, etc., that areon the emergency circuits in an attempt to fullyload the generator.
Generac®Power Systems, Inc. 13Section 3 — OperationAir-cooled 8.5 kW GeneratorFigure 2.4 — Full Load Speed Adjust Screw2.7.1 ADDITIONAL CORROSION PROT
14 Generac®Power Systems, Inc.Section 3 — OperationAir-cooled 8.5 kW Generator3.2.2 “OFF” POSITIONThis switch position shuts down the engine. Thisposi
Generac®Power Systems, Inc. 15Do not attempt to activate the transfer switchmanually until all power voltage supplies tothe switch have been positivel
16 Generac®Power Systems, Inc.3.7 PROTECTION SYSTEMS3.7.1 LOW OIL PRESSURE SWITCHThis switch (Figure 3.3) has normally closed contactsthat are held op
Generac®Power Systems, Inc. 172. Remove the dipstick and wipe it dry with a clean cloth.3. Install the dipstick; then, remove it again. The oillevel s
Generac®Power Systems, Inc.INTRODUCTIONThank you for purchasing this model of theCenturion product line by Generac Power SystemsInc. This model is a c
18 Generac®Power Systems, Inc.5. Install the cover. Turn the two cover screws clock-wise to tighten.See the “Service Schedule,” Section 4.11 for aircl
Generac®Power Systems, Inc. 19• DO NOT SMOKE when near the battery;• DO NOT cause flame or spark in battery area; and• Discharge static electricity fr
20 Generac®Power Systems, Inc.4.10 ATTENTION AFTER SUBMERSIONIf the generator has been submerged in water, it must not be started and operated. Follo
Generac®Power Systems, Inc. 21Section 4 — MaintenanceAir-cooled 8.5 kW Generator4.13 SERVICE SCHEDULEATTENTION: It is recommended that all service wo
22 Generac®Power Systems, Inc.Section 5 — Troubleshooting Air-cooled 8.5 kW Generator5.1 TROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONThe engine will
Generac®Power Systems, Inc. 23Section 6 — Mounting DimensionsAir-cooled 8.5 kW GeneratorDrawing No. 0D3739-BTM6PEM-TM6PM6PEMPEREAR VIEWLEFT SIDE VIEWT
TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.)0CUSTOMER SUPPLIEDBLACKBATTERY12VLOPHTO0SP2SP1IM28685IM1DDDIAGRAM KEYDSW - PCB MOUNTED DIP
Generac®Power Systems, Inc. 25CLOSEST TO BEARINGGRD04STATOR19422422422515224174225224B22500OUTPUT TO TRANSFER2222MANUALF2015A66A239131513130F1151717VO
26 Generac®Power Systems, Inc.Section 7 — Electrical DataAir-cooled 8.5 kW GeneratorElectrical Schematic - Drawing No. 0D8501-BIM1 - IGNITION MODULE,
239IM21518SP2240VIM1019417152315239SW119415A221123112211SP144WINDING120V120V33NEUTRALN2N123CUSTOMERCONNECTIONS19400SCFS1614BATTERYCUSTOMERSUPPLIEDSM12
Table of ContentsAir-cooled 8.5 kW GeneratorGenerac®Power Systems, Inc. 1Introduction ...Inside Front CoverRead This Manual Thoro
NEUTRALCONNECTIONINSIDE SWITCHNOC1NCNCC2VR2NOTR1942317479369F2CONNECTION15A/120V CIRCUIT 920A/120V CIRCUIT 10BLACK (MAIN 1)20A/120V CIRCUIT 615A/120V
Generac®Power Systems, Inc. 29F1BN2ABN2ABE2E2C2T1T2T2T1N2ANOXBNOB205BXANC126NC77N1AE11261N1AE199205N1A43623TR194N1AE1N2AE2E2E1E2N2AN1AE123194N1AF2CONN
30 Generac®Power Systems, Inc.Section 7 — Electrical DataAir-cooled 8.5 kW GeneratorWiring Diagram - 12 Circuit Load Center - Drawing No. 0E7687
Generac®Power Systems, Inc. 31Section 7 — Electrical DataAir-cooled 8.5 kW GeneratorWiring Diagram - 12 Circuit Load Center - Drawing No. 0E7687
32 Generac®Power Systems, Inc.681355352202494349443372533363235832644797774354982808514680858172188657648396062635021155171694210351149519495072447352
Generac®Power Systems, Inc. 33ITEM PART NO. QTY. DESCRIPTION1 0D8312 1 ASSEMB LY, E NCLOSURE BASE 2 0C6735 2 SUPPORT, ROOF FOLDING3 0F0063 1 ENCLOSU
34 Generac®Power Systems, Inc.29363411252438217133312381732312831201910171532162223998637143401322510301928272832314110183536294236365Section 8 — Expl
Generac®Power Systems, Inc. 35Section 8 — Exploded Views and Parts ListsAir-cooled 8.5 kW GeneratorEngine & Alternator – Drawing No. 0D8446-CITEM
36 Generac®Power Systems, Inc.14353464847495051524038424544432914337263241403235553336205758596160646263651263, 32, 33, 34, 35, 36, 40, 7227, 28, 292,
Generac®Power Systems, Inc. 37ITEM PART NO. QTY. DESCRIPTION1 0C5729 1 ASSEMBLY, CRANKCASE HOUSINGWITH SLEEVE2 0E9843 1 SEAL, 38 I.D. CRANKSHAFT 3 090
2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully beforeinstalling, operating or servicing this equipment.Become familiar with this Owne
38 Generac®Power Systems, Inc.1112811013391848886898590897480838179111029992101113112105107108103111109125123, 145969514313011475787776991188971211241
Generac®Power Systems, Inc. 39ITEM PART NO. QTY. DESCRIPTION74 0C5136A 2KNOB, AIR CLEANER75 0C3024 1 COVER, AIRBOX NG/LP76 0C3040 1 PRE-CLEANER,77 0C8
40 Generac®Power Systems, Inc.31193738228,9274546444847103493513175213523492921174238673322027154041394544431301511474524454749Section 8 — Exploded Vi
Generac®Power Systems, Inc. 41ITEM PART NO. QTY. DESCRIPTION1 0E7886A 1CIRCUIT BREAKER 30A X 2P 240V (7KW)0E7886C 1 CIRCUIT BREAKER 40A X 2P 240V(8.5K
172018401424101913726218343832343833239131536273012223B22163A3179163611523942 Generac®Power Systems, Inc.Section 8 — Exploded Views and Parts ListsAir
Generac®Power Systems, Inc. 43ITEM PART NO. QTY. DESCRIPTION1 0D3086 1 BOX GTS LOAD CENTER2 0D3092 1 COVER, 12 POSITION GTS LOAD CENTER3 0C2237 1 TRAN
44 Generac®Power Systems, Inc.Section 8 — Exploded Views and Parts ListsAir-cooled 8.5 kW GeneratorRegulator – Drawing No. 0D8720-D1712281120103225241
Generac®Power Systems, Inc. 45ITEM PART NO. QTY. DESCRIPTION1 0D5694 1 CASTING, TWIN REGULATOR HOUSING2 0F3154 1 SOLENOID COIL, 12VDC3 0C4647 1 GASKET
46 Generac®Power Systems, Inc.Section 9 — NotesAir-cooled 8.5 kW Generator
Generac®Power Systems, Inc. 47Section 9 — NotesAir-cooled 8.5 kW Generator
Generac®Power Systems, Inc. 3ELECTRICAL HAZARDS• All generators covered by this manual producedangerous electrical voltages and can cause fatalelectri
48 Generac®Power Systems, Inc.CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board (CA
Generac®Power Systems, Inc. 49EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (ECS Warranty) for 1995 and later model year engines:(a
Part No. 0F0091 Revision B (11/15/04) Printed in U.S.A.Section 10 – WarrantyAir-cooled 8.5 kW GeneratorGENERAC POWER SYSTEMS "TWO YEAR" LIMI
Section 1 — General InformationAir-cooled 8.5 kW GeneratorOnly qualified electricians or contractors shouldattempt such installations, which must comp
Generac®Power Systems, Inc. 5Section 1 — General InformationAir-cooled 8.5 kW Generator1.4 THE GENERATORControlPanelAir FilterExhaustEnclosureBattery
6 Generac®Power Systems, Inc.Section 1 — General InformationAir-cooled 8.5 kW Generator1.5 SPECIFICATIONS1.5.1 GENERATORModel 004692Rated Max. Continu
Generac®Power Systems, Inc. 71.6 SYSTEM SET LEDThe “System Set” LED is lit when all of the followingconditions are true:1. The AUTO/OFF/MANUAL switch
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